When you’re scaling up to produce thousands of parts, the advantages of die casting become clear. It offers fast production, accurate repetition, and dramatically reduced per-unit costs. At KenWalt, we’ve honed this process to deliver high-volume, high-quality results efficiently. In…
KenWalt’s Die Casting Process includes vacuum-assisted methods that evacuate air from the mold just before and during metal injection to reduce porosity. Porosity compromises part strength, weakens surfaces, and increases costly scrap rates. It often arises from air trapped during…
The KenWalt team created this introduction to die casting article to help you explore the costs of international manufacturing and the benefits of reshoring. As geopolitical tension, tariffs, and shipping delays continue to impact global production, more OEMs are choosing…
KenWalt leads the way in guiding clients through Die Casting vs. Other Processes. We help you understand which path will deliver the right mix of cost, strength, and speed for your project. Here are the top considerations when deciding which…
High‑pressure die casting (HPDC) offers fast, reliable production of metal parts with tight accuracy and excellent strength, but what is it? This article shares each stage of casting and shows how KenWalt delivers dependable, high-quality parts for a wide range…
To guarantee precision and reliability in die casting, we focus on key quality control methods. Inspecting raw materials for purity and maintaining mold integrity. We monitor temperatures and conduct dimensional checks with precision tools. Using advanced technologies, like real-time monitoring and automated inspection, to detect…
If you’re looking for a cost-effective way to produce metal parts in high volumes, die casting could be ideal. It’s perfect for complex designs requiring precision and consistency while offering strength and high-quality finishes. Choose materials like aluminum, zinc, or magnesium based on…
When choosing between aluminum and zinc for your die casting project, think about your specific needs. Aluminum is lightweight, strong, and corrosion-resistant, perfect for weight reduction. Zinc offers dimensional stability and precision for intricate designs. Consider the environment and temperature, as zinc’s low melting point fits energy-efficient…
The complexities of mastering die casting require a thorough understanding of essential design insights that greatly influence both product quality and manufacturing efficiency. Key variables such as ideal draft angles and consistent wall thickness are crucial in minimizing defects and…
Maximizing the longevity of die casting molds is a critical consideration for manufacturers aiming to enhance production efficiency and reduce costs. The strategic selection of materials, coupled with advanced cooling techniques and regular maintenance, plays a pivotal role in extending mold life. However, the intricacies…
