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ISO 9001 Registered and Certified

NADCA North American Die Casting Association Corporate Members

ITAR Registered

Unparallel Services

KENWALT DIE CASTING offers a complete range of capabilities, including HIgh Pressure Cold Chamber Aluminum  Die Casting machines and Hot Chamber Zinc Die Casting machines ranging from 400 to 1,200 Tons. Secondary capabilities include machining, deburring, painting, plating and assembly operations.

KENWALT also offers expert engineering and technical support to assist in the design and development of your project in addition to competitive pricing, high quality and personal one-on-one support.

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Precision Die Casting and Finishing Solutions

We focus on delivering top-notch aluminum and zinc die casting, offering precisely engineered components customized to your requirements. Our services also include CNC machining and metal finishing, guaranteeing that each part meets the strictest quality and performance criteria.

Aluminum & Zinc Die Casting

Our vacuum assist die casting process ensures high density and minimal porosity.

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CNC Machining & Metal Finishing

High accuracy and repeatability in manufacturing of intricate shapes and designs.

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Powder Coating & Chome Plating

The perfect way to enhance the appearance of pieces, make it stronger and beautiful.

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Assembly

High levels of precision and care during assembly processes. From sub-assemblies to full products.

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Hand Cleaning & Deburring

Precision cleaning of castings creating a smooth and uniform finish.

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Anodizing & Chem Film

Enhanced corrosion resistance and durability increases resistance to wear and provides an attractive finish.

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3 REASONS WHY KENWALT

Smart Part Engineering – Better Casting Designs – Innovative Die Cast Tooling Designs – Unique Vacuum Die Casting Systems – Professional Die Casting Engineering for Cost Effective Die Cast Manufacturing that maximizes performance and casting quality and minimizes the need for secondary operations! Take advantage of our Engineering Design Review Process to discover the cost-effective benefits of die casting your new and existing metal parts… at NO COST to you!

Lower Tooling Costs – KenWalt Die Casting’s ‘Insert Only’ Tooling Strategy reduces Die Cast Die and Mold Costs, permits Quicker Die Set-ups, Increased Efficiency, Lower Part Costs and provides an Overall COST SAVINGS opportunity for you!

Lower Part Costs – We utilize Advanced State-of-the-Art Die Casting Production Technologies, including Automatic Die Cast Machines, Automatic Ladlers, Robotic Die Sprayers and Unique Vacuum Die Casting Systems to Maximize Casting Integrity and Reduce Part Costs… helping you Stay Ahead of Your Competition!

56+

Years of Experience

10M+

Parts Producced

100%

Satisfaction

FVO Solutions, INC

Robert C. Wahlstrom
Director of Operations

Great organization to work with,their design services are first grade, their quality and on time delivery is excellent. We have used other die casters in the past but we have pulled all our business and taken it to Kenwalt die Casting because of their quality and reliability.

Let’s get your new product ready for launch. Quote it now!

From design to finished products!

We handle everything from the initial design, tool creation, production, CNC machining, powder coating, chrome plating, assembly, packaging, and shipping.

Let’s turn your ideas into reality! Contact us today for a personalized quote.

Expertise

Over 56 years of experience in producing high-quality castings for many industries.

Reliability

Commitment to delivering quality castings on time, every time.

Support

We support you in every project step, from design to finished products!

  • Precision machining and metal finishing on site
  • Dock-to-stock and KANBAN inventory
  • Superior engineering design assistance
  • Vacuum assist die
    casting process ensures
    high density and
    minimal porosity
  • 13 Die casting machines
    ranging from 400 to
    1200 + Tons
  • Complete assembly,
    packaging & shipping
  • Hand cleaning &
    deburring
  • CNC machining
    anodizing & chem film
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End-to-End Manufacturing: Design, Cast, and Finish

Comprehensive design and prototyping solutions with innovative engineering and high-quality standards

Design | Prototype Parts | CAD CAM

Engineering Design, Product Design Assistance, Gating Design, Prototype Casting, CAD-CAM

3D Metal Flow Simulation Technology

Using 3D Casting Metal Flow Simulation Technology to Insure Optimimum Gating, Reduced Porosity, First Production Success

Die Cast Tooling | Dies | Molds

Highest Quality Tool And Die Steels, Custom Tooling, Dies, Molds, Pre-Production Parts, Prototype Parts, Rapid Prototyping

Vacuum Die Casting

Die Casting Porosity Control, Reduced Porosity, Increased Die Cast Part Integrity

Metal Finishing

Vibratory and Tumble Deburring, Anodizing, E-Coating, Engraving, Painting, Polishing, Plating

Assembly | Packaging

Press-Fit Inserts, Assembly, Special Packaging

Ready to take your product ideas to the next level? Let’s get started!

We specialize in turning innovative ideas into reality. Our experienced team is dedicated to providing the support you need. From concept development to production. We focus on transforming creative ideas into tangible outcomes. Our skilled team is committed to offering the assistance you require, guiding you from the initial concept stage all the way to production.

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