Services
Aluminium Die Casting
KenWalt Die Casting delivers high-precision aluminum and zinc die cast parts for aerospace, automotive, industrial, and consumer applications. With over 50 years of experience, our team ensures each casting meets exact customer specifications while maintaining high integrity, durability and lightweight performance.
Our Sun Valley, California facility is ISO 9001 Certified, and ITAR registered. These strict standards ensure the highest-quality components that comply with industry standards. KenWalt produces thin-wall aluminum castings that reduce weight and cost and pressure-tight components for demanding applications.
Why Choose KenWalt for Aluminium Die Casting?
We manufacture high-quality parts while optimizing cost and efficiency. Our expertise in vacuum-assisted die casting, multi-cavity tooling, and aluminum alloy material selections that allow us to create complex components with tight tolerances and minimal porosity. Each part meets or exceeds customer requirements.
- Our engineering team supports optimal material selection and design optimization
- Extensive experience creating and revising prototypes
- Rigorous quality control processes keep rejection rates below 1%
- A wide range of die-casting machines, ranging from 400 to 1200 tons
- In-house machining, finishing, and assembly options
- 100% U.S.-based production to ensure reliable lead times
Aluminium Die Casting Capabilities
Advanced Equipment for Precision Casting
- Two 1,200-Ton Die Cast Machines, including one with 1,600-ton shot capability
- Two 900-Ton Die Cast Machines
- Three 700-Ton Die Cast Machines
- Two 600-Ton Die Cast Machines
- Two 400-Ton Die Cast Machines
Expertise in High-Performance Aluminium Alloys
- KenWalt selects appropriate aluminum die casting alloys for each project to ensure each customer’s performance requirements are achieved. We evaluate each project’s need for pressure tightness, machinability, corrosion resistance, and weight reduction.
End-to-End Manufacturing Solutions
- CNC precision machining performed in-house
- Hand cleaning and deburring for smooth surfaces
- Powder coating and chrome plating for durability
- Anodizing and chem film for corrosion resistance
- Assembly and packaging for streamlined production
Industries We Serve
Partner With KenWalt Die Casting
KenWalt helps companies bring their designs to life with high-quality aluminum die-cast components. We emphasize precision, efficiency, and customer support to ensure each part meets the customer’s performance requirements.
Contact us today to discuss your project and request a quote.