Industries Served
Die Casting for Medical Devices
KenWalt Die Casting provides high-precision die casting for medical devices, healthcare, and mobility equipment. Our customers know we deliver strong, reliable components for hospitals, clinics, therapy centers, and home care. We work with manufacturers to build parts that meet tight tolerances, hold up under stress, and function safely in medical environments.
Our in-house team excels at early-stage design, reverse engineering existing parts, and scaling to large scale production. We partner with you from day one to ensure you have the most cost-effective design, casting process, and end product.
High-Precision Castings for Medical Equipment
Medical parts must be accurate, consistent, and dependable. We produce cast aluminum and zinc parts that support a wide range of medical and health-focused tools. From lightweight enclosures to structural brackets, our castings are built to last and are easy to assemble.
We create parts for use in:
- MRI scanners
- CT scanners
- Diagnostic and imaging machines
- Monitors and displays
- Medical lighting equipment
- Ultrasound systems
- Medical trays and organizers
- Stethoscopes and accessories
- IV stands and bag hangers
- Bed rails and trapeze systems
- Wheelchair and crutch components
- Physical therapy tools and frames
- Equipment housing and support arms
- Cabinets, containers, and tube holders
Each part is built to meet your design and performance needs. If desired, we also offer machining, surface finishing, assembly, and packaging.
Early Design Support and Reverse Engineering
We help customers bring new ideas to life or improve old ones. Our engineering team offers design advice early in the process to make parts easier and less expensive to cast. We also reverse-engineer existing parts to improve quality or reduce cost.
If you’re starting a new project or need to improve an older one, we can help with:
- Prototyping and short-run production
- Design for manufacturability
- 50+ years of engineering experience
- Custom tooling
- Quick-turn testing and revision
Vacuum Die Casting for Strength and Durability
KenWalt uses a vacuum-assisted die casting process to create dense, low-porosity parts. This results in components that are stronger, last longer, and hold up in high-pressure or high-use medical equipment.
This process is ideal for parts that:
- Must be structurally sound
- Need fine detail and smooth finishes
- Complex shapes
Machining, Finishing, and Assembly
We don’t just cast parts—we finish and assemble them in-house. That means we control every step, from start to shipment.
Our services include:
- CNC machining for tight tolerances
- Surface finishes like anodizing, powder coating, and plating
- Hand deburring and part cleaning
- Sub-assembly and packaging
With everything done in one place, you get faster lead times and fewer quality issues.
Why Medical Companies Choose KenWalt
For over 50 years, KenWalt has helped companies in the medical industry build durable, precise components. We understand the demands of medical environments and are ready to help you meet them.
- In-house engineering, casting, machining, and assembly
- Vacuum die casting for stronger parts
- Fast turnaround and low rejection rates
- Experience with high-performance medical products
- Made in the USA
Request a Quote for Die Casting Medical Devices?
Contact KenWalt today to discuss your medical die casting project and request a quote.