Industries Served
Precision Cast Components
for Defense
KenWalt Die Casting makes precision-cast components for defense applications that withstand pressure, motion, and high-use conditions. We work with engineers in defense, aerospace, and advanced optics to build parts that meet tight specs and perform reliably in critical environments.
Each component is cast, machined, and finished in-house, so we can move quickly and stay accurate from start to finish.
Mission Critical Projects
We’ve worked on casting projects that support real-world missions, including fighter pilot systems control during high-G maneuvers, increasing pilot safety and comfort.
We also make:
- Lightweight housings and mounts for aircraft systems
- Custom enclosures for onboard electronics
- Precision parts for oxygen regulation and avionics
Our team supports your engineering process early on, helping you refine designs for manufacturability and fast prototyping
Laser and Optical Equipment
KenWalt’s cast aluminum parts are used in laser targeting and other high-precision systems. These parts need to hold exact dimensions, resist wear, and offer a clean finish without adding unnecessary weight. Our vacuum-assisted casting process helps create dense, detailed parts with smooth surfaces and low porosity.
We make:
- Mounts for power systems
- Optical sensor housings
- Structural brackets for laser operations
Tailored for Performance
We don’t take a one-size-fits-all approach. Each casting is designed to meet your performance, durability, and surface finish needs. Material selection is based on how the part will be used, how it connects to other systems, and how long it needs to last.
Key features of our cast parts include:
- Uniform wall thickness to avoid stress points
- Tight dimensional control for complex assemblies
- Finishes that support appearance or coating requirements
- Lightweight designs that don’t compromise strength
Built-in Quality from Start to Finish
KenWalt runs all casting, machining, and finishing in-house at our U.S. facility. That means we’re hands-on with every part and can adjust quickly if your specs change or volumes shift.
We check for quality throughout the entire process, including:
- Full engineering reviews for complex designs
- Cores inspected between runs to catch wear before it becomes a problem
- 100% inspection offered when needed
Our attention to detail creates product runs with less than a 1% rejection rate.
And we are ITAR Compliant and ISO 9001 Certified.
Request a Quote
Need strong, accurate parts for a complex system?
Contact KenWalt Die Casting to discuss your specs or request a quote. We’re here to help you get it right the first time.