Industries Served
Precision Die Casting for Consumer Goods
KenWalt offers precision die casting for consumer products, delivering components that look sharp, fit perfectly, and hold up under frequent use. We help consumer brands create parts with clean finishes, tight tolerances, and repeatable performance.
All services, including prototyping, die design, casting, CNC machining, and finishing, are handled in-house. This helps us shorten lead times, reduce cost, and maintain quality from start to finish.
Built for High-Volume Consumer Products
Consumer goods require castings that are both functional and visually appealing. Our aluminum and zinc parts are used in products that need strong, lightweight designs and consistent fit and finish.
KenWalt produces die-cast components for:
- Kitchen tools and utensils (ice cream scoops, handles, measuring devices)
- Consumer electronics housings and frames
- Bathroom and lighting fixtures
- Home improvement tools and accessories
- Appliance parts and decorative trims
- Fitness equipment and gear housings
- Retail hardware and display components
KenWalt’s production capacity can scale with you. Our facility can handle thousands of matching units or complex parts with fine details. We work with you to get the design right and maximize production efficiency.
Precision Die Casting Materials
We select casting alloys based on how your product will be used—indoors, outdoors, high-touch, or high-wear. Our team helps choose the right material for strength, finish, and performance.
Available materials include:
- Aluminum alloys optimized for die casting
- High-strength zinc alloys for detail and precision
- Custom alloys for added corrosion resistance or flexibility
Material choices are based on:
- Pressure tightness
- Surface finish quality
- Machinability
- Elongation and wear resistance
In-House Quality from Start to Finish
We manage the entire production process so you don’t have to. Our hands-on approach provides better oversight, rapid response to desired changes, and faster delivery. Our experienced team runs quality checks throughout production to catch issues early and ensure consistency.
We offer:
- In-process inspection and testing
- Full engineering review for complex parts
- 100% part inspection available
- Less than 1% rejection rate
- Focus on zero-defect production
Machining and Finishing Services
Precision die casting often requires secondary work. Our in-house CNC machining team finishes cast parts accurately by drilling, tapping, and milling where needed.
We also offer surface treatments that improve both function and appearance, including:
- Powder coating
- Anodizing
- Chrome plating
- Ball burnishing
- Hand deburring
These finishes give consumer goods a polished, consistent look that holds up on store shelves and in daily use.
Why Consumer Product Manufacturers Choose KenWalt
- Over 50 years of casting experience
- Design and prototyping support for new products
- Finishes and machining tailored to consumer needs
- Reliable volume production with fast turnaround
- U.S.-based manufacturing and consistent quality
Request a Precision Die Casting Quote
Contact KenWalt Die Casting today to discuss your next consumer goods project with our engineering team.