Die Casting Company Die Casting Companies Diecasting
Company Die Cast Company Die Cast
Diecasting Companies Aluminum Die Casting Zinc Die Casting Die Cast Parts Die-Cast Parts Die Casting Aluminum Die Casting Zinc Die Casting Process Die Casting Design Die Casting Engineer Die Casting Tolerances Die Casting Defects Die Casting Cost Die Casting Los Angeles
Zinc Die Casting
Alloys Cast Aluminum Parts Cast Aluminum Casting Aluminum Aluminum Casting
Metal Casting Diecast Diecasting Casting Castings Foundry Foundries Castings Foundry
Vacuum Die Casting High Pressure Mold Casting Die Cast Dies Die
Cast Cars Molds Die Cast Diecast Dies
Company is an American
Manufacturer and job shop foundry in the USA specializing in producing high
quality Aluminum Alloy Die Casting and Zinc Alloy Die-Casting using a unique
Vacuum Die Casting Process. The die casting
process is commonly known by words or phrases such asAluminum
Die Casting, Zinc
Casting, Aluminium, Zinc, Casting, Castings, Manufacturers, Zink, Foundry,
Alloys, Diecast, Casting Process, Foundries, Zinc
Alloy, Aluminium Alloys, Aluminum Alloys, Zinc Alloys, Die-casting, Metal Casting, Aluminum Casting, High Pressure Die Casting, Diecasting, Mold Casting, Pressure Casting, Zinc Casting, Foundry Casting, Die Casting Aluminum, Casting Zinc
and Die Cast Parts.
& ZINC DIE CASTING
FROM DESIGN TO FINISHED PRODUCTS
Commitment to Excellence
High Quality Low
Cost Die Castings
Die Casting Company economically produces Aluminum and Zinc Die Castings
designed to minimize or
machining and finishing requirements.
The die castings shown include
die cast transformer housings, regulator diaphragm retainers, cover plates and a
visual display assembly.
Die Casting Company successfully meets these special customer
requirements by incorporating slides and
special core pulls into the die casting design process.
castings shown highlight only a few
of the many possibilities such as die cast electrical motor housings,
regulator bodies and switch control housing parts.
Die Cast Inserts
die casting design characteristics that may not be obtainable with
standard die casting alloys, integrally cast
inserts can be an economical method of achieving the die casting
engineering design characteristics desired such as:
extra hardness at points of wear, special bearing qualities, passages
for liquids or gases, electrical or heat insulating properties,
electrical conductivity, resiliency, etc.
For over 40 years and counting,
KenWalt Die Casting Company continues to provide a wide
variety of industries
with high quality aluminum and zinc die cast parts delivered on-time at
AC & Heating
Cast Cars & Toys
Die Casting Engineering
Automotive & Truck
Castings – Axle spacer rings, spring brake diaphragm
plates, shim plates, adapter plates, luggage rack retainers, truck air
gladhands and electrical connectors, housings, shock absorber retainer
Castings – Automotive side view mirrors,
air covers, tail light bezels, gas caps, etc.
Motorcycle Aftermarket Castings
– drive chain
housings, handle bar grips, carburetors, cover plates, etc.
Product Design Development
– Our customer produced
truck rear axle air spring brake actuators. A small aluminum hub was
pressed into a two piece welded steel plate to produce the main air
support component. In coordination with our customer’s engineering
we were able to produce the hub and plate as a one-piece pressure tight
able to meet all reliability and life time cycle requirements.
Medical Equipment Castings
– Electrical motor housings and end bells, air/oxygen supply pumps,
sleep apnea castings – air volute type pumps, assembly castings, etc.
Industrial Equipment Castings
– Servo control and electronic housings, heat sink plates and
enclosures, CNC tool holders, hydraulic manifolds, machinery
components, nameplates, etc.
Commercial Castings –
Speaker frames, washroom dispensers, irrigation hardware, 3-hole paper
punches, traffic signal enclosures, flow meter rotors, etc.
Product Design Development
– The six (6)
subject flow meter components (rotors) had been produced in the Midwest
customer with rejection rates exceeding 30 percent (30%). The castings
require very high tolerance machining and a hard anodize finish (518
alloy). Correction to the casting gating system and casting
the rejection rate after machining to less than 1 percent (0.5%) and
costs have been reduced along with their ability to meet their
customer's delivery requirements.
As a result, our customer's casting requirements have since more than
& Aircraft Castings
– Actuator housings, solenoid and motor enclosures, end bells,
instrument housings, fuel flow valves, seating components, food tray
blocks, stowage door covers, armrest and hinge brackets, handles and
Product Design Development
– Original material specification for
manufacture of the customer’s armrest hinge brackets was 380 type
armrest is approximately 18 inches long and if not raised when a
exiting the seat significant torque force can be applied to the bracket
bumped, resulting in it’s failure. We recommended the use of a
higher strength die cast alloy (ZA-27) and no part failures have since
occurred. As a result, the recommended material has been utilized on
all subsequent hinge
Die Casting is honored to have received the
Leadership Award for being one of the Top 20 Manufacturers
from the San Fernando Valley Business Journal as well as receiving a Certificate of Recognition
from the State of
California Assembly as one of the Region's Top Manufacturing
Companies and in addition for being spotlighted in the
newspaper's Current Edition Top
Story Special Report on Manufacturing:
Solar Powered Die Casting Foundry
Die Casting, a very traditional industry, is using solar energy
(alternative energy) to help power its facility in Sun Valley into the
line with our continuing commitment to make a positive impact in
society and improve lives and our environment, KenWalt Die Casting
Company is expanding upon it's 'Commitment
reducing our environmental impact in our newly expanded
offices, secondary facilities, new inventory facility and our
Die Casting production facility.
conservation and recycling raw materials are two key factors in our
energy conservation efforts to enhance our activities and improve lives
and our environment. By recycling and reusing 100% of our aluminum and
zinc alloy materials as well as pallets, packaging
containers, filters and hydraulic oil used in our aluminum and
zinc die casting process, we are making a big difference", says
KenWalt's Quality Manager and Co-Owner Kenny Zaucha.
KenWalt has continued to implement energy conservation actions
conserve materials and energy, such as using energy efficient furnaces
to melt aluminum and zinc alloys and reusing machine lubrication oils
and die sprays. From turning off little used lights to early
work schedules that avoid peek energy usage, KenWalt's
individually and as a team, contribute to energy conservation and
improving our environment.
Die Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEM
thanks to the cooperation and efforts of SolarCity Corporation (SOLARCITY), Los Angeles Department
of Building & Safety
(LADBS), Los Angeles
Department of Water and Power (LADWP),
Government Tax Credit Incentives. Our new
renewable solar energy system will lower our aluminum and zinc die
casting operating costs, enable us to remain competitive both
nationally and internationally, continue expanding and creating more US
jobs and enable us pass on those cost savings
to our customers.
*1st of 395
Aluminum Die Casting Companies in
the USA to go Solar based on preliminary research
example of what another die casting company had to say about us:
" Thank you so much for the sample parts..We hope the anodizing
outcome will help our customer."
month later) "Just to let you know that the parts anodized
(our customer) were happy with the results and we were awarded the
hope we are in a position to be as helpful as you folks were in
getting this job. It's nice to know there are a few of us who work
together left out there."
of our satisfied customers had to say about us:
"For us to continue a commitment of 98% on-time delivery for our
customers, we must first receive this expectation from our vendors. Your
performance has been 100%! All items shipped on-time with 0 defects.
thank all of your people for their efforts. The completed
product delivered to us is beautiful. We foresee many more orders!"
are very grateful for the informative discussion and tour of your
die casting facility. We were genuinely impressed with your helpful
attitude, knowledge of business and ability to explain the casting
process. Now we feel confident that our companies are in good hands!"
is a VCR tape we made of your casting in our x-ray machine.
Porosity shows in these as white specs. As you can see from the tape,
we couldn't find any in your product, so we have a winner here."
received a letter from our customer that awarded us with a "Preferred
Vendor Status". We met our delivery schedule and the product is
performing as expected. That could not have happened without
KenWalt...following through and making sure we met our delivery
schedules. Thanks, I've been asked to bid on the next