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KENWALT DIE CASTING COMPANY

Why Prototype Casting?

• Prototype Casting is a rapid protyping process commonly used to simulate die casting and diecastings through the production of Aluminum Die Casting Prototypes and Zinc Die Casting Prototypes. 

• Prototype castings can be produced fast to meet project deadlines, sometimes in as few as 7 days.

• Prototype castings can be tested for fit, form and function so design flaws can be eliminated before die casting production begins.

• Prototype castings can be used until die cast parts are in production so your customers can have finished parts in their hands.

• Prototype aluminum die castings and prototype zinc die castings simulate the mechanical properties and characteristics of die castings such as die cast quality, finish and details.

• Prototype casting processes and techniques such as Rubber Plaster Mold (RPM) enable detailed aluminum prototypes and zinc prototypes to be produced.

• Prototype castings are produced from a physical model or pattern using 3D CAD data enabling the production of high tolerance prototype parts.

• Expert pattern design and engineering results in high quality close tolerance prototype castings.

 

• Molten aluminum or zinc is poured into a pattern and when cooled the pattern is broken open to extract the part.

Rapid Prototyping Stereolithography (SLA)

Stereolithography (SLA) parts are produced by laser curing of an epoxy resin based photopolymer.

Rapid Prototyping Selective Laser Sintering (SLS)

Should Be Your Die Cast Parts Supplier

1. Smart Part Engineering - Better Part Designs...Innovative Tooling Designs...Engineered for Cost Effective Manufacturing to Maximize Performance and Casting Quality while Minimizing the need for Secondary Operations! Take advantage of our Engineering Design Review Process to Optimize your New and Existing Parts...at NO COST to You!

2. Lower Tooling Costs - KenWalt's 'Insert Only' Tooling Strategy reduces Die Casting Molds Costs, Permits Quicker Die Set-ups, Increased Efficiency, Lower Part Costs...and an Overall COST SAVINGS opportunity for you!

3. Lower Part Costs - We utilize Advanced Die Casting Production Technologies such as Automatic Die Cast Machines, Automatic Ladlers, Robotic Die Sprayers and Vacuum Die Casting to Maximize Casting Integrity and Reduce Part Costs...New State-of-the-Art Technologies to insure you Stay Ahead of Your Competition!

We Accept ALL Electronic Drawing Formats


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KENWALT DIE CASTING COMPANY

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North American Die Casting Association - CORPORATE MEMBERS
KenWalt Die Casting

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