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Welcome to

KENWALT DIE CASTING COMPANY

Since 1968

 

Aluminum Die Casting          Zinc Die Casting


1-800-KENWALT

KenWalt Die Casting Company manufacturers high quality low cost die cast parts and die cast products also known as Aluminum Die Casting and Zinc Die Casting.

 

FAQS

Frequently Asked Questions

Q: Where are you Located?

KenWalt Die Casting Company
8719 Bradley Ave.
Sun Valley, California, 91352 US

Only 5 minutes north of Bob Hope Airport in Burbank, California.

Google Maps

From Northern California: Go South on Interstate-5. Take the Penrose St exit. Turn right. Drive about 500 feet. Turn left at Bradley Ave. Our die cast foundry and offices are on the left hand corner.

From Southern California: Go North on I-5 freeway. Take the Penrose St exit. Turn right. Drive about 500 feet. Turn left at Bradley Ave. Our die cast foundry and offices are on the left hand corner.

From Outside California: Fly to Bob Hope Airport in Burbank, CA. Go North on I-5 freeway for about 5 minutes. Take the Penrose St exit. Turn right. Drive about 500 feet. Turn left at Bradley Ave. Our offices and die cast foundry are on the left hand corner.

From International Country: Fly to Los Angeles International Airport (LAX). Exit airport terminal. Go south on South Sepulveda Blvd/ 1 Pacific Coast Highway (thru tunnel). Take 105 Century Freeway East. Go past 405 San Diego Freeway. Go North on 110 Harbor Freeway. Drive thru downtown Los Angeles. Drive past Dodger Stadium. Drive thru tunnels. At last tunnel, Go North on I-5 Freeway. Go past Burbank Bob Hope Airport. Take the Penrose St exit. Turn right. Drive about 500 feet. Turn left at Bradley Ave. Our die cast foundry and offices are on the left hand corner.

Q: What are your Operating Hours?

We are open from Monday to Friday 9:00 a.m. - 5:00 p.m. Pacific Standard Time. Our Die Cast Foundry is open from 6:00 a.m. - 2:30 p.m. including Saturdays and Sundays as needed.

Q: What are your minimum order quantities?

KenWalt specializes in both low volume and high volume die casting.

 

Q: Do you make Prototype parts?

We do not make prototype parts in-house, however we can help you get your prototype parts produced.

 

Q: What are your Lead Times for Die Cast Tooling and Castings?

Lead times for Die Cast Tooling is typically 6-8 weeks. This varies depending on the size and complexity of the die cast part.  Tooling can be expedited if needed. Lead times for castings depends on production schedules and inventory. We can inventory and ship parts as needed. Contact our sales team for current lead-time information for your die cast project.

Call (818) 768-5800 and ask for our Sales Team or Email Here.

 

Q: How large of a die casting can KenWalt produce:

KenWalt specializes in both small and large precision parts. Our 1200 Ton Die Cast Machines can produce very large castings such as large display frames for slot machines.  Call 818-768-5800 or Email Here

Q: How do I check on my order status?

Call 818-768-5800 or Email Here

Q: What are your Terms and Conditions?

Click here to view our Terms and Conditions.

Q: Can I get a copy of your Quality Certification?

Yes. You can find a link to our latest Quality Certification on this website or one of our other websites.

Q: Do you provide First Article Inspection Reports (FAIR's)?

Yes. KenWalt Die Casting Company provides FAIR's in AS9102 format. Please call  818-768-5800 and coordinate in advance. Additional charges may apply.

Q: How can I get a Quote?

Call 818-768-5800. Click Here to Email drawings, 2D, 3D files, and any other pertinent information. In addition, sample parts are very helpful for an accurate quote and may be mailed to: 8719 Bradley Ave Sun Valley, CA 91352. Sample parts will be returned to you upon request.

 

Q: When is the best time to contact KenWalt for a quote?

Contact our engineers as early as possible during product design. Our expertise in design for die cast manufacturing can help determine the best material and design for your part to be successful during mass production.

 

Q: If I send you a 3D CAD or STEP file, who do you need 2D drawings?

3D files are helpful for visualization and building dies with CNC machines. However, most do not include dimensions, tolerances or additional notes. 2D drawings have all the necessary information we need to produce your parts to your drawing specifications.

Q: What do you need to give me a quick turnaround time on my Request For Quote?

To expedite your quote, please include:

aluminum casting Company name, address and contact info.

aluminum castings 2D and 3D files if available.

aluminum die cast Part number(s)

aluminum die cast Part application/function

quality die casting Quality requirements

aluminum alloy Alloy/Material needed

zinc casting Annual quantity/Release quantity

zinc die casting Approximate life of program, if applicable

zinc casting alloy Ship to location

Q: Do you provide finishes such as Tumble Deburring, Anodizing, Painting, Powdercoating, Plating, Machining, Drilling and Tapping, Helicoil Insertion, Assembly, Packaging and Other Services?

Yes. We handle most finishing operations. Some are performed in-house while others may be performed by approved third-party suppliers. We can provide a full turnkey service depending on the nature of your project requirements so you receive parts as expected and when you need them.

 

Q: Do you offer Engineering Design Assistance?

Absolutely!  We'll work closely with you or your design engineers to optimize your product design for the die casting process so you will obtain long-lasting die cast tooling and high quality die cast parts. Call 818-768-5800.

 

Q: Do you have a Non-Disclosure Agreement (NDA)?

Yes. In order to protect the interests of both parties during a development project and because of confidentiality requirements as an ITAR registered die casting company, KenWalt Die Casting Company requires a signed NDA.

Click here to download.

 

Q: Can you sign our NDA before we provide sensitive project information?

Yes. Send us you NDA. We'll promptly return it to you so you can send us your information and we can begin expediting your Request For Quote.

 

Q: Can you help me design and engineer my product?

Yes.  Our professional die casting design engineers are the best in the industry. For more information, please call 818-768-5800.

 

Q: Can you use my existing tooling to produce parts?

Yes, most likely. However, tooling in bad condition must be repaired before it can be used. In most cases, existing tooling made using standard die cast tooling specifications can be setup and parts produced. Sometimes, non-standard tooling will need to be adapted to standard die cast tooling specifications and will require a one-time adaptation cost. From our extensive experience, other die casting companies do not know proper gating design, the design of how metal must ideally flow in/out of a part. So the gating may need to be re-designed so it's able to produce the highest quality products possible.

Since our founding in 1968, KenWalt Die Casting Company has used only die cast industry standard tooling using high quality die cast tooling steel, so you will never need to pay for adaptation costs and you always have the option to take you tooling elsewhere if you're unsatisfied.

Our Commitment to Excellence and customer satisfaction, professionalism, knowledge, experience and confidence enables us to produce the highest quality die cast products possible for you and your company.

For more information, call 818-768-5800.

 

Q: Can KenWalt use dies transferred from other die casters?

Yes. KenWalt uses standard DME (Detroit Mold and Engineering) sized dies and holders that are standard in the die casting industry. Most dies are standard DME sizes so we can immediately use those dies from other casting companies. However, some die casters have been known to use non-standard sized dies that may have to be adapted. Before producing parts, we will evaluate the quality of the tool to ensure the highest quality parts are consistently produced.

 

Q: Does KenWalt quarantee die life?

Yes. KenWalt guarantees the life of your dies, depending on the doe material used. We normally quote using the highest quality die steels available that can last approximately 150,000 shots or cycles. For detailed information, contact our engineering team. Click Here to Email

 

Q: Does KenWalt produce Zinc die cast parts?

Yes. We specialize in producing Zinc die cast parts using zinc die casting alloys and aluminum die castings using aluminum die casting alloys.

 

Q: What metals or materials does KenWalt use?

KenWalt uses a wide variety of high quality Aluminum and Zinc Die Casting alloys mined in the USA.

 

Q: What is the typical minimum wall thickness of your Aluminum and Zinc die castings?

The minimum or maximum cross-sectional wall thickness on any part is dependent on the overall part size and design. As an example, a 0.010” wall thickness may be possible if it’s localized but is not possible if it is across the entire length of the 4” long part. Generally, the optimum wall thickness is 0.040” to 0.120” and again, is related to the overall size of the part. Minimizing wall thickness also reduces the material content of a part and its cost.

 

Q: Do you recycle excess metal that doesn't get used and are you a Green Manufacturer?

Yes. KenWalt recycles 100% of our excess scrap metal. We also recycle all of our hydraulic fluids. KenWalt Die Casting is the 1ST known Die Casting Company in the USA to GO SOLAR. We are a Solar Powered Die Casting Foundry with a 35.9 kW Solar System.

 

Q: Is the metal in Rapid Prototypes the same metal used during mass production die casting?

No. It may be similar. But other processes use other types of metal that have different properties. Die casting alloys have their own unique metallurgical properties. Those metallurgical properties are optimized during the solidification phase during the high pressure die casting process. Our design engineer can help you find the precise die casting alloy to obtain the properties you need.

 

Q: Do 100% porosity-free die cast parts exist?

No. Porosity or air/gas entrapment is inherent in the die casting process and is in all die cast parts. However, KenWalt uses unique vacuum systems and vent blocks that remove as much air and gas as possible during the casting process. Additionally, we specialize in optimizing tooling and gating designs to minimize and virtually eliminate porosity.

 

Q: What are the most commonly used types of plating and coatings?

Click on the link to view different surface finishes. 

 

Q: What is the difference between shrinkage/solidification porosity and air/gas porosity?

When a die casting alloy changes from liquid/molten state to solid state, it shrinks in size which can cause shrinkage/solidification porosity, particularly in large sections of a part. Air/gas porosity is caused by improper ladling, worn out pistons, poor shot end control, insufficient overflows, poor venting, bad gating designs and not using KenWalt vacuum die casting systems to remove air/gas during the die casting process.

 

Q: Can a die casting contain an audio signal, receiver, transmitter that doesn't block signals?

Yes. Aluminum and Zinc are used in EMI-RMF shielding applications.

 

Q: Do die castings need to be cleaned prior to plating, painting or other coatings?

Yes. The surface of die cast parts normally have a thin layer of die spray from the die casting process or may have machining oils from the machining process. To ensure the adhesion of a coating or plating, a cleaned surface is required. However, plating and coating processes normal pre-cleaning processes do that job.

 

Q: What types of surface coatings are available?

A wide variety of surface finishes are available for aluminum and zinc die castings. For aluminum castings: painting, powder coating, e-coating, anodizing and chemical film. For zinc castings: painting and chrome plating. Zinc die castings are normally used when high quality chrome plated parts are needed.

 

Q: What is Anodizing?

Aluminum die castings, not zinc, are anodized. Anodizing is a coating used for corrosion resistance, a base for painting, and cosmetic purposes. Anodizing is available in many colors.

 

Q: What Die Cast Alloy has the highest Thermal Conductivity?

Aluminum Alloy B390 has the highest thermal conductivity, high hardness and good wear resistance.

 

Q: Can a die cast part be welded?

No, not normally. A die cast part can't be welded due to inherent internal air or gas porosity that can expand and explode when a part is heated. However, a zinc part that has been plated with Tin can be soldered. Furthermore, using Vacuum-Assist Die Casting and engineering expertise, KenWalt die casted an aluminum part for tesla Motors that was successfully welded.

 

Q: What other  resources do you offer?

We provide value-added engineering design assistance from die designs to finished assembled parts.

We provide solutions! We focus on you and your company to save you time and money and delivery finished high quality Aluminum and Zinc die castings on-time to our customers.

We welcome the opportunity to show you what we can do for you.

Your success is our success!

 

Q: Where can I find more information about your company?

Call us to find out what we can do for you: 818-768-5800 or Click here for more about us.

 











3 REASONS WHY KENWALT

Should Be Your Die Casting Products Supplier


1. Smart Part Engineering - Better Casting Designs - Innovative Die Cast Tooling Designs - Unique Vacuum Die Casting Systems - Professional Die Casting Engineering for Cost Effective Die Cast Manufacturing that maximizes performance and casting quality and minimizes the need for secondary operations! Take advantage of our Engineering Design Review Process to discover the cost effective benefits of die casting your new and existing metal parts...at NO COST to you!

2. Lower Tooling Costs
- KenWalt Die Casting's 'Insert Only' Tooling Strategy reduces Die Cast Die and Mold Costs, permits Quicker Die Set-ups, Increased Efficiency, Lower Part Costs and provides an Overall COST SAVINGS opportunity for you!


3. Lower Part Costs
- We utilize Advanced State-of-the-Art Die Casting Production Technologies including Automatic Die Cast Machines, Automatic Ladlers, Robotic Die Sprayers and Unique Vacuum Die Casting Systems to Maximize Casting Integrity and Reduce Part Costs...helping you Stay Ahead of Your Competition!






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KenWalt Die Casting Company

DIE CASTING JOBS:


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 Die Casting Tooling Set-up

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 Die Casting Operators

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If you have the skills, dedication and desire to be part of our team complete an application and fax, mail or Email us along with your resume.
 
Download Employment Application Here



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BREAKING NEWS

KenWalt Die Casting
In The Spotlight



TOP STORY
Special Report
MANUFACTURING

San Fernando Valley Business Journal Manufacturing

KenWalt Die Casting is honored to have received the prestigeous Manufacturing Leadership Award for being one of the Top 20 Manufacturers from the San Fernando Valley Business Journal as well as receiving a Certificate of Recognition from the State of California Assembly as one of the Region's Top Manufacturing Companies and in addition for being spotlighted in the newspaper's Current Edition Top Story Special Report on Manufacturing:

Solar Powered Die Casting Foundry


"KenWalt Die Casting, a very traditional industry, is using solar energy (alternative energy) to help power its facility in Sun Valley into the future."



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KenWalt Die Casting Company

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1ST
Die Casting Company
in USA to GO SOLAR*

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KenWalt Die Casting Expands "Green" Facilities With Recycling and 'Solar Power'

Sun Valley, CA US

In line with our continuing commitment to make a positive impact in society and improve lives and our environment, KenWalt Die Casting Company is expanding upon it's 'Commitment to Excellence' by further reducing our environmental impact in our newly expanded offices, secondary facilities, new inventory facility and our Aluminum and Zinc Die Casting production facility.

 

"Energy conservation and recycling raw materials are two key factors in our energy conservation efforts to enhance our activities and improve lives and our environment. By recycling and reusing 100% of our aluminum and zinc alloy materials as well as pallets, packaging containers, filters and hydraulic oil used in our aluminum and zinc die casting process, we are making a big difference", says KenWalt's Quality Manager and Co-Owner Kenny Zaucha.

 

For years KenWalt has continued to implement energy conservation actions to conserve materials and energy, such as using energy efficient furnaces to melt aluminum and zinc alloys and reusing machine lubrication oils and die sprays. From turning off little used lights to early work schedules that avoid peek energy usage, KenWalt's employees, both individually and as a team, contribute to energy conservation and improving our environment.

 

KenWalt Die Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEM thanks to the cooperation and efforts of TESLAA Corporation (TESLA), Los Angeles Department of Building & Safety (LADBS), Los Angeles Department of Water and Power (LADWP), and US  Government Tax Credit Incentives. Our new clean and renewable solar energy system will lower our aluminum and zinc die casting operating costs, enable us to remain competitive both nationally and internationally, continue expanding and creating more US jobs and enable us pass on those cost savings to our customers.

*1st of 395 Aluminum Die Casting Companies in the USA to go Solar based on preliminary research


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KenWalt Die Casting Supplies China With Die
Castings Made in USA!

KenWalt Die Casting ships high quality, low cost die castings overseas to our customer in China!

Another example of how KenWalt Die Casting Company's knowledge, professionalism and experience produces cost savings and success for our customers in the USA and Overseas!


Hidden Costs of
Offshore Sourcing Die Castings


Made in Americ
Manufacturing Jobs Coming Home


Die Casting Companies Ask KenWalt for Help!

An example of what another die casting company had to say about us:

" Thank you so much for the sample parts..We hope the anodizing outcome will help our customer."

(One month later) "Just to let you know that the parts anodized beautifully. They (our customer) were happy with the results and we were awarded the contract.
I hope we are in a position to be as helpful as you folks were in getting this job. It's nice to know there are a few of us who work together left out there."
D.S.

What some of our satisfied customers had to say about us:

"For us to continue a commitment of 98% on-time delivery for our customers, we must first receive this expectation from our vendors. Your performance has been 100%! All items shipped on-time with 0 defects. Amazing."

F.G.

"Please thank all of your people for their efforts. The completed product delivered to us is beautiful. We foresee many more orders!"
D.U.

"We are very grateful for the informative discussion and tour of your die casting facility. We were genuinely impressed with your helpful attitude, knowledge of business and ability to explain the casting process. Now we feel confident that our companies are in good hands!"
A.E.

"Enclosed is a VCR tape we made of your casting in our x-ray machine. Porosity shows in these as white specs. As you can see from the tape, we couldn't find any in your product, so we have a winner here."
D.

"I received a letter from our customer that awarded us with a "Preferred Vendor Status". We met our delivery schedule and the product is performing as expected. That could not have happened without KenWalt...following through and making sure we met our delivery schedules. Thanks, I've been asked to bid on the next contract."

K.R.


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KenWalt Die Casting Company

Aluminum Die Casting Parts Company | Zinc Die Casting Parts Company
Aluminum Die Castings | Zinc Die Castings

8719 Bradley Ave Sun Valley, California 91352
Toll Free: 1-800-KENWALT (1-800-536-9258)
Ph: 1-818-768-5800  Fax 1-818-768-0854
Click Here to Send Us an E-mail

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Site Disclaimer: All trademarks and service marks, registered or otherwise, are the property of their respective owners. The facts, figures, reviews, records, stats, and other data presented on this page are for informational purposes only. Use of this site is at your own risk. KenWalt is not responsible for any incorrect or incomplete information nor site availability. KenWalt reserves the right to makes changes to the site at any time at it's sole descretion and without notice. KenWalt Die Casting Company is not responsible for nor affiliated or associated with linked websites and their content. Links to other Web sites are provided for the convenience of site visitors only and in no way implies or infers affiliation with, association with, endorsement by, or sponsorship by KenWalt Die Casting Company. KenWalt Die Casting Company assumes no responsibility for and has no control over content that appears on other sites or contained in information accessed at other sites, including but not limited to, domain names, HTML, JavaScript, Graphics, Logos, trademarks, service marks, written material, information, data, links, errors, and availability. KenWalt is not responsible for user-reviews of sites and reserves the right to keep or remove them at any time at our sole descretion. It is highly recommended that you review all data for accuracy and fitness for use.

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