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Company manufacturers high
cost die cast parts and die cast
products also known asAluminum
Die Casting, Zinc
Casting, Casting, Castings, Die Casting Process, Diecasting, Aluminum Casting, Die
Aluminum, Die Cast Parts, Die Casting Zinc, Zinc Casting, Metal
Casting, Aluminum Alloy Casting, Die-Casting, Foundry Casting, Mold
Casting, Pressure Casting, Machine Casting, High Pressure Die Casting
and Vacuum Die Casting.
Modern die casting companies such as KenWalt
Die Casting Company use a variety of sophisticated methods to automate
the die casting process and provide continuous quality control. KenWalt
Die Casting uses automated systems to perform repeatable functions to
produce consistent high quality aluminum and zinc die cast parts.
Automatic ladling systems to ladle molten aluminum die cast metal alloys
into cold chamber die cast machine shot systems, automatic die spraying
systems to lubricate and cool dies on the die casting machine,
semi-automatic trimming operations, and other integrated die cast
automation such as microprocessors and sensors to obtain metal velocity,
shot rod position, hydraulic pressures and other data used to control
and adjust the die casting machine process as needed to insure
consistent high quality high integrity castings shot after shot.
controls along with our professional expertise and years of die casting
experience enable KenWalt Die Casting Company to
produce the highest quality die castings possible.
KenWalt Die Casting Company
is a recognized leader in the die casting industry as a
professional, experienced and trusted
manufacturer of high quality aluminum and zinc die castings, unequaled
engineering support and superior services, including prototype die cast parts,
state-of-the-art die cast automation systems,
precision CNC die cast part machining,
assembly and ISO quality management system which provides our customers with
state-of-the-art industry leading solutions.
Our 20,000+ square foot facility houses 8 automated aluminum die cast machines
and furnaces, 5 automated zinc die cast machines and furnaces, trim die
machines, in-house machine shop, enclosed air conditioned assembly room and over
5,000 square feet dedicated to customer inventory to meet customer Just-In-Time
today to learn more about our die cast and automation capabilities.
Die Cast Automation
KenWalt Die Casting Company's commitment to excellence and continuous
improvement includes automation enhancements to increase our capabilities,
improve product quality and expansion to meet our customer's growing demands.
Die Casting Automation equipment:
Programmable Logic Control (PLC) Machine Automation Systems
Automatic Metal Ladling Systems
Automatic Die Sprayers
Automatic Part Extraction
Automatic Plunger Lube Systems
Die Casting Process Improvements:
Unique Automatic Zinc Die Cast Machines for High Volume Zinc Part Requirements
KenWalt Die Casting Company is a recognized leader in the manufacturing of
Aluminum Die Castings and Zinc
Die Castings providing customers with unsurpassed high quality
products,and technical support.
Our 20,000 square foot facility houses automated aluminum and zinc die cast
machines; trim machines, machining and finishing services and assembly
At KenWalt Die Casting Company we handled both aluminum and zinc die casting
projects with part weights from ounces up to 15 pounds.
Using our automated die cast machines and equipment including our unique vacuum
die casting systems, we offer high integrity castings of the highest quality
possible, both low and high volume aluminum and zinc die castings, secondary
operations, machining services, quality control inspections, shorter lead times,
Kan Ban inventory capability and on-time delivery.
Die Casting is honored to have received the
Leadership Award for being one of the Top 20 Manufacturers
from the San Fernando Valley Business Journal as well as receiving a Certificate of Recognition
from the State of
California Assembly as one of the Region's Top Manufacturing
Companies and in addition for being spotlighted in the
newspaper's Current Edition Top
Story Special Report on Manufacturing:
Solar Powered Die Casting Foundry
Die Casting, a very traditional industry, is using solar energy
(alternative energy) to help power its facility in Sun Valley into the
line with our continuing commitment to make a positive impact in
society and improve lives and our environment, KenWalt Die Casting
Company is expanding upon it's 'Commitment
reducing our environmental impact in our newly expanded
offices, secondary facilities, new inventory facility and our
Die Casting production facility.
conservation and recycling raw materials are two key factors in our
energy conservation efforts to enhance our activities and improve lives
and our environment. By recycling and reusing 100% of our aluminum and
zinc alloy materials as well as pallets, packaging
containers, filters and hydraulic oil used in our aluminum and
zinc die casting process, we are making a big difference", says
KenWalt's Quality Manager and Co-Owner Kenny Zaucha.
KenWalt has continued to implement energy conservation actions
conserve materials and energy, such as using energy efficient furnaces
to melt aluminum and zinc alloys and reusing machine lubrication oils
and die sprays. From turning off little used lights to early
work schedules that avoid peek energy usage, KenWalt's
individually and as a team, contribute to energy conservation and
improving our environment.
Die Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEM
thanks to the cooperation and efforts of TESLAA Corporation (TESLA), Los Angeles Department
of Building & Safety
(LADBS), Los Angeles
Department of Water and Power (LADWP),
Government Tax Credit Incentives. Our new
renewable solar energy system will lower our aluminum and zinc die
casting operating costs, enable us to remain competitive both
nationally and internationally, continue expanding and creating more US
jobs and enable us pass on those cost savings
to our customers.
*1st of 395
Aluminum Die Casting Companies in
the USA to go Solar based on preliminary research
example of what another die casting company had to say about us:
" Thank you so much for the sample parts..We hope the anodizing
outcome will help our customer."
month later) "Just to let you know that the parts anodized
(our customer) were happy with the results and we were awarded the
hope we are in a position to be as helpful as you folks were in
getting this job. It's nice to know there are a few of us who work
together left out there."
of our satisfied customers had to say about us:
"For us to continue a commitment of 98% on-time delivery for our
customers, we must first receive this expectation from our vendors. Your
performance has been 100%! All items shipped on-time with 0 defects.
thank all of your people for their efforts. The completed
product delivered to us is beautiful. We foresee many more orders!"
are very grateful for the informative discussion and tour of your
die casting facility. We were genuinely impressed with your helpful
attitude, knowledge of business and ability to explain the casting
process. Now we feel confident that our companies are in good hands!"
is a VCR tape we made of your casting in our x-ray machine.
Porosity shows in these as white specs. As you can see from the tape,
we couldn't find any in your product, so we have a winner here."
received a letter from our customer that awarded us with a "Preferred
Vendor Status". We met our delivery schedule and the product is
performing as expected. That could not have happened without
KenWalt...following through and making sure we met our delivery
schedules. Thanks, I've been asked to bid on the next