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Welcome to


Since 1968

 Aluminum Die Casting                     Zinc Die Casting


KenWalt Die Casting Company is an American Die Casting Company in California USA  that manufactures high quality Aluminum Die Casting and Zinc Die-Casting parts using a unique Vacuum Die Casting Process to produce quality aluminium castings. The die casting process is commonly known as Aluminum Die Casting, Zinc Die Casting, Aluminium, Zinc, Zink, Casting, Castings, Diecast, Casting Process, Foundries, Zinc Alloy, Aluminium Alloys, Aluminum Alloys, Zinc Alloys, Die-casting, Metal Casting, Aluminum Casting, High Pressure Die Casting, Diecasting, Mold Casting, Pressure Casting, Zinc Casting, Foundry Casting, Die Casting Aluminum, Casting Zinc and Die Cast Parts.

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Our Company

KenWalt Die Casting Company is a privately owned ISO 9001 Certified Die Casting Company and ITAR Registered Die Casting Company incorporated in the city of Sun Valley in Los Angeles California US and established in 1967 by Ken Zaucha Sr and Walter Zaucha. KenWalt Die Casting Company is currently listed in the small business category of less than 50 employees with management and staff having many years of hands-on experience producing high quality Aluminum Die Castings and Zinc Die Castings. KenWalt staff are trained, experienced, dependable and dedicated to customer satisfaction and manufacturing high quality die cast parts using aluminum and zinc die casting alloys.

Our Founders

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Walter Zaucha and his son Ken Zaucha Sr were born and raised in Cleveland, Ohio. Walter was an outstanding baseball player in the 1930's back in the days of Babe Ruth, Joe DeMaggio, Bob Feller, Dizzy Dean and others. In fact, Walter was such an outstanding baseball player that he was drafted to play Professional Baseball by the Cleveland Indians Major League Baseball Team. Unfortunately for Walter and the game of baseball, ballplayers were paid little money in those days, so Walter decided instead to work to help support his mother and the rest of his family. Walter worked over 30 years at Superior Die Cast Company in Cleveland, Ohio.

In the late 1950's the Zaucha family relocated to the San Fernando Valley in Los Angeles, California where Walter applied his extensive die casting experience as Plant Manager of Withrow Die Casting Company in North Hollywood, California. Walter was loved by die cast foundry employees as well as the die casting company owners for successfully attaining production goals and his continuous development of responsible and reliable employees. Walter had a stellar reputation and a wonderful sense of humor and was instrumental in making his fellow die cast operators and trimmers some of the highest paid die cast employees at the time.

Ken Zaucha Sr's passion for engineering and mathematics lead him to work in the Rocketdyne engineering development center located in Canoga Park, Californi while attending engineering classes at Pierce College. His experience at Rocketdyne, subsequently owned by Boeing and now a subsidary of United Technologies Corporation (UTC) also known as Pratt Whitney Rocketdyne, included rocket engine building and testing at Rocketdyne's Santa Susana Field Laboratory test facility, rocket engine maintenance, overhaul, review and technical reporting of rocket engine perfomance.

These rocket engines which supported NAS's Apollo Space Flight Missions (Apollo 7, 8, 9, 10, 11) and NAS's Saturn Space Flight Missions were all tested at the Santa Susana Laboratory Test Facility and ultimately landed the first man on the moon!

NASA Saturn/Apollo 8 Space Flight Missions
 boeing pratt whitney rocketdyne

                            Apollo 11 First Man On The Moon                       First Lunar Space Flight Mission
 rocketdyne    apollo space mission

In 1968, Walter and Ken decided to start their own business together and thus the legacy of KenWalt Die Casting Company was born. In 1968 Walter and Ken started their own die casting company in a rented building on Lopez Canyon Road in Sylmar, CA. Not long before the infamous 1971 San Fernando Earthquake, also known as the Sylmar Earthquake, they purchased the property at the current location at 8719 Bradley Ave Sun Valley, Californi.

A close customer relationship along with a dedication to producing only the highest quality casting is a proven formula for success. This along with high ethics and honesty built Walter and Ken a respected reputation with customers, suppliers and industry associates. Thin wall gating design and "vacuum assist" casting has been utilized at KenWalt for over ten (10) years.

KenWalt Die Casting Company continues to expand into the 21st Century and gain a worldwide reputation for excellence by producing high quality aluminum and zinc die castings that are key to their customer's success!

Aluminum and Zinc Die Casting Alloysiso 9001

At KenWalt Die Casting Company we produce high quality Aluminum Die Castings and Zinc Die Castings using all standard specification Aluminum Alloys and Zinc Alloys including special Aluminum and Zinc Alloys upon request.

Our Facility

die casting companyKenWalt Die Casting Company Expansion! While the manipulated economy weakens manufacturing in the USA and caused the closing of many good die casting companies, KenWalt Die Casting Company is expanding!

American Die Casting CompanyKenWalt Die Cast Foundry Expansion
With an additional 6,000 square foot building, we now have over 20,000 square feet of clean manufacturing space devoted entirely to manufacturing high quality Aluminum and Zinc Die Casting, quality control inspections, trim die operations, machining and secondary operations, tool room operations, die cast molds storage, die cast parts storage, die casting machines, foundry maintenance, aluminum alloy metals, zinc alloy metals, gas and lubrications storage, shipping and receiving and our renovated administrative offices.

die casting companiesKenWalt Office Expansion Our administrative offices were expanded to include a new conference room. In addition, KenWalt Die Casting Company owns 2 acres of adjacent property for future expansion to exceed our customer's growing needs and expectations. We are conveniently located adjacent to the Golden State (5) Fwy just minutes north of the Bob Hope Airport (Burbank-Glendale-Pasadena Airport) at 8719 Bradley Ave. in Sun Valley, California in Los Angeles county (Map To KenWalt Die Casting Corporation).


KenWalt Die Casting Company is ISO 9001
Quality Management System Certified
and ITAR Registered. We are dedicated to delivering high quality defect free castings on-time and at competitive prices through continuous improvement of our management, staff, products and services in order to better satisfy the needs of our customers. We produce die cast parts in conformance to Automotive, Aerospace, Federal, Military Specifications and other applicable customer specifications.

Prior to the initiation of any production run, all die cast parts are visually inspected with emphasis on surface condition, sealing surfaces, cored holes, excessive flash, die mis-match, ejector pin marks and any other potential non-conforming conditions. Die set-up inspections, Machine set-up inspections, Pre-production part inspections, Production part inspections, Trimming inspections, Sub-Operation inspections and Final inspections are routinely performed during the manufacturing process to insure the highest possible part quality is attained. Supplemental inspections and tests are performed as required per our customer's specific requirements and each casting's characteristics and applications.

We at KENWALT DIE CASTING COMPANY invite you to visit our die casting facility at your convenience. You'll discover a very clean, efficient and economical operation managed by honest and trustworthy staff members.


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If you have the skills, dedication and desire to be part of our team complete an application and fax, mail or Email us along with your resume.
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KenWalt Die Casting
In The Spotlight

Special Report

"Even the Most Traditional Manufacturers Going Green"

KenWalt Die Casting is honored to have received the prestigeous Manufacturing Leadership Award for being one of the Top 20 Manufacturers from the San Fernando Valley Business Journal as well as receiving a Certificate of Recognition from the State of California Assembly as one of the Region's Top Manufacturing Companies and in addition for being spotlighted in the newspaper's Current Edition Top Story Special Report on Manufacturing:

Solar Powered Die Casting Foundry

"KenWalt Die Casting, a very traditional industry, is using solar energy (alternative energy) to help power its facility in Sun Valley into the future."

"San Fernando Valley Business Journal Special Reports"

Largest Manufacturing
in Los Angeles CA US

Ranked by number of employees in the San Fernando Valley

2012 Manufacturers

2011 Manufacturers

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KenWalt Die Casting Expands "Green" Facilities With Recycling and 'Solar Power'

Sun Valley, CA US

In line with our continuing commitment to make a positive impact in society and improve lives and our environment, KenWalt Die Casting Company is expanding upon it's 'Commitment to Excellence' by further reducing our environmental impact in our newly expanded offices, secondary facilities, new inventory facility and our Aluminum and Zinc Die Casting production facility.


"Energy conservation and recycling raw materials are two key factors in our energy conservation efforts to enhance our activities and improve lives and our environment. By recycling and reusing 100% of our aluminum and zinc alloy materials as well as pallets, packaging containers, filters and hydraulic oil used in our aluminum and zinc die casting process, we are making a big difference", says KenWalt's Quality Manager and Co-Owner Kenny Zaucha.


For years KenWalt has continued to implement energy conservation actions to conserve materials and energy, such as using energy efficient furnaces to melt aluminum and zinc alloys and reusing machine lubrication oils and die sprays. From turning off little used lights to early work schedules that avoid peek energy usage, KenWalt's employees, both individually and as a team, contribute to energy conservation and improving our environment.


KenWalt Die Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEM thanks to the cooperation and efforts of TESLAA Corporation (TESLA), Los Angeles Department of Building & Safety (LADBS), Los Angeles Department of Water and Power (LADWP), and US  Government Tax Credit Incentives. Our new clean and renewable solar energy system will lower our aluminum and zinc die casting operating costs, enable us to remain competitive both nationally and internationally, continue expanding and creating more US jobs and enable us pass on those cost savings to our customers.

*1st of 395 Aluminum Die Casting Companies in the USA to go Solar based on preliminary research

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KenWalt Die Casting Supplies China With Die
Castings Made in USA!

KenWalt Die Casting ships high quality, low cost die castings overseas to our customer in China!

Another example of how KenWalt Die Casting Company's knowledge, professionalism and experience produces cost savings and success for our customers in the USA and Overseas!

Hidden Costs of
Offshore Sourcing Die Castings

Made in Americ
Manufacturing Jobs Coming Home

Die Casting Companies Ask KenWalt for Help!

An example of what another die casting company had to say about us:

" Thank you so much for the sample parts..We hope the anodizing outcome will help our customer."

(One month later) "Just to let you know that the parts anodized beautifully. They (our customer) were happy with the results and we were awarded the contract.
I hope we are in a position to be as helpful as you folks were in getting this job. It's nice to know there are a few of us who work together left out there."

What some of our satisfied customers had to say about us:

"For us to continue a commitment of 98% on-time delivery for our customers, we must first receive this expectation from our vendors. Your performance has been 100%! All items shipped on-time with 0 defects. Amazing."


"Please thank all of your people for their efforts. The completed product delivered to us is beautiful. We foresee many more orders!"

"We are very grateful for the informative discussion and tour of your die casting facility. We were genuinely impressed with your helpful attitude, knowledge of business and ability to explain the casting process. Now we feel confident that our companies are in good hands!"

"Enclosed is a VCR tape we made of your casting in our x-ray machine. Porosity shows in these as white specs. As you can see from the tape, we couldn't find any in your product, so we have a winner here."

"I received a letter from our customer that awarded us with a "Preferred Vendor Status". We met our delivery schedule and the product is performing as expected. That could not have happened without KenWalt...following through and making sure we met our delivery schedules. Thanks, I've been asked to bid on the next contract."


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KenWalt Die Casting Company

Aluminum Die Casting Parts Company | Zinc Die Casting Parts Company
Aluminum Die Castings | Zinc Die Castings

8719 Bradley Ave Sun Valley, California 91352
Toll Free: 1-800-KENWALT (1-800-536-9258)
Ph: 1-818-768-5800  Fax 1-818-768-0854
Click Here to Send Us an E-mail

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