Welcome
to
KENWALT
DIE CASTING COMPANY
Since 1968
Aluminum Die Casting
Zinc Die Casting
1-800-KENWALT
KenWalt
Die Casting
Company is an American
Manufacturer and job shop foundry in the USA specializing in high
quality Aluminum Die Casting and Zinc Die Casting using a unique
Vacuum Die Casting Process. The die casting
process is commonly known as Aluminum
Die Casting, Zinc
Die
Casting, Aluminum Casting, Zinc Casting, Casting, Castings, Aluminium, Zinc, Manufacturers, Zink, Foundry,
Foundries, Alloys, Diecast, Casting Process, Zinc
Alloy, Aluminium Alloys, Aluminum Alloys, Zinc Alloys, Die-casting, Metal Casting, High Pressure Die Casting, Diecasting, Mold Casting, Pressure Casting, Foundry Casting, Die Casting Aluminum, Casting Zinc
and Die Cast Parts.
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Need help with your product design or concept? |
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Do you know
about the benefits of die casting? |
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Are you unhappy with your
current die cast supplier? |
Let KenWalt manage your manufacturing
- so you can focus on growing your business!
To achieve success in
today's global marketplace, products and services must exceed customer design
and performance expectations...
With
KenWalt's customer dedicated teamwork, Quality Die Castings, unique and
innovative Die Design techniques, engineering excellence, automated equipment,
on-time deliveries and real
cost savings...
Your product-to-market
success is GUARANTEED!
Our
professional die
casting tooling and die design engineers will optimize your concept or
design for quick-turnaround prototype aluminum or zinc cast
parts
for your manufacturing review and approval.
We provide optimally gated
die cast mold designs using our unique vacuum die casting systems
and produce high quality, low cost finished and assembled
products for you and your company.
Unlike other
diecasting companies in the USA and
overseas die casting companies in China and abroad who use low-quality
die cast
mold steels and low-quality die casting alloys to produce inferior
castings, at KenWalt Die Casting Company
we use only
North American Die Casting Industry tooling
from DME (Detroit
Mold Engineering)
and high quality mold steel to insure your die cast tooling
lasts longer and eliminate frequent and costly die
replacement
costs common encountered with inferior overseas die casting companies.
3
REASONS WHY
KENWALT
Should Be
Your Die
Casting Products Supplier
1. Smart Part Engineering - Better Casting
Designs - Innovative
Die Cast Tooling Designs - Unique Vacuum Die Casting Systems -
Professional Die Casting Engineering for
Cost Effective Die Cast Manufacturing that maximizes performance
and casting quality and minimizes the need for secondary operations!
Take advantage of
our Engineering Design Review Process to discover the cost effective
benefits of die casting your new
and existing metal parts...at NO
COST to you!
2. Lower Tooling Costs - KenWalt Die Casting's
'Insert
Only' Tooling Strategy reduces Die
Cast Die and Mold Costs, permits Quicker
Die
Set-ups, Increased Efficiency, Lower Part Costs and provides
an
Overall
COST SAVINGS opportunity for you!
3. Lower
Part Costs
- We utilize Advanced State-of-the-Art Die Casting Production
Technologies including Automatic
Die Cast Machines,
Automatic Ladlers, Robotic Die Sprayers
and Unique Vacuum Die
Casting Systems to Maximize Casting Integrity and
Reduce Part Costs...helping you Stay
Ahead of Your Competition!
Aluminum Die Casting & Zinc Die Casting
From Design To Finished Products
DIE CASTING:
Aluminum
Die Casting, Zinc Die Casting, Aluminum, Aluminium, Alum, Zinc, Cast Alloys,
Casting Alloys
DESIGN
| PROTOTYPE PARTS | CAD CAM:
Engineering
Design, Product
Design Assistance, Gating Design,
Prototype Casting,
PDF Casting, CAD-CAM
3D METAL
FLOW SIMULATION TECHNOLOGY:
Using 3D Casting Metal Flow Simulation Technology
to Insure Optimimum Gating, Reduced Porosity, First Production Success
DIE
CAST TOOLING |
DIES | MOLDS:
Highest
Quality Tool And Die Steels, Custom Tooling, Dies,
Molds, Pre-Production Parts,
Prototype Parts, Rapid Prototyping
VACUUM DIE CASTING: Die Casting Porosity
Control, Reduced Porosity, Increased Die Cast Part Integrity
CNC | MACHINING:
Machining, Drilling, Tapping, Grinding, Broaching
METAL FINISHING: Vibratory
and Tumble Deburring, Anodizing, E-Coating, Engraving,
Painting, Polishing, Plating
ASSEMBLY
| PACKAGING:
Press-Fit Inserts, Assembly, Special Packaging
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KENWALT DIE CASTING offers a complete range of capabilities,
including HIgh Pressure Cold Chamber Aluminum
Die Casting machines and Hot
Chamber Zinc Die Casting machines ranging from 400 to 1,200 Tons.
Secondary capabilities include machining, deburring, painting,
plating and assembly operations. KENWALT also offers expert
engineering and technical support to assist in the design and
development of your project in addition to competitive pricing, high
quality and personal one-on-one support.
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Materials
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Aluminum
Zinc
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Equipment List
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Cold Chamber: Up to 1,600 Tons
Hot Chamber: Up to 500 Tons
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Process Control Equipment
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Vacuum Assist Die Casting
Shot Monitoring System
Automatic Metal Ladling
Automatic Part Extraction
Automatic Die Spraying
Machines Computer Controlled
Trim Dies
Tooling and Die Maintenance
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Secondary Operations
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CNC Machining
Tumble Deburring
Vibratory Finis
Painting
Plating
Assembly
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Inspection Capabilities
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Penetrant Inspection
X-Ray Testing
Leak Testing
CMM
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Max Capacity
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50 lbs.
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Typical Products
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Die Cast, trimmed, machined, painted, chrome
plated, other plated and assembled castings
High precision castings with precision
machining
High pressure housings
Cosmetic painted and plated castings
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Typical Production Runs
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1 to 1,000,000+ pieces
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Industries Served
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Aerospace,
Automotive
Agricultural
Electronics
Industrial
Lawn & Garden
Lighting
Medical
Military
Solar
Telecommunications
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Applied Software
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AutoCad
Solidworks
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Preferred Drawing Submission
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.dwg, .dwf, .dxf, .pdf, .tif,.iges, .stp
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Quality Assurance
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ISO 9001 Certified
ITAR Registered
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HIGH QUALITY ALUMINUM AND ZINC DIE CASTING
 Aluminum
Alloy
Die Casting
Zinc
Alloy Die
Casting
Alum,
Aluminum Aluminium Alloys
Zinc,
Zink Alloys
ISO 9001
Quality Certified Die Casting Company
ITAR
Registered Die Casting Company
NADCA
North American Die Casting Association Corporate
Members
TYPES OF ALUMINUM CASTINGS AND ZINC CASTINGs
Aerospace Castings
Automotive
Die Casting
Bathroom
Hardware, Die Cast Faucets, Handles,
Hooks, Seat Swivels
Boat Zincs
Commerical Die Casting
Casino Gaming Die Cast Parts
Communication and Telecommunication Castings
Computer Hardware Castings
Die Cast Aluminum Hand Trucks
Die Cast Blender Parts
Die Cast Boxes
Die Cast Brackets
Die-Cast Cars
Die Cast Casters
Die Cast Connectors
Die Cast Covers
Die Cast Dock Lights & Fans
Die Cast Door Handles, Locks & Knobs
Die
Cast Electrical Equipment
Die Cast Kitchen Hardware
Die Cast Fire Alarm Housings
Die Cast Fittings
Die Cast Garden Hose Nozzles
Die Cast Guns Parts
Die Cast Hand Dryers
Die Cast Hand Rail Products
Die Cast Heat Sinks
Die Cast Hinges
Die Cast Housings
Die Cast Knives
Die Cast
Latches
Die Cast Lights
Die Cast Lock Out Tag Out Products
Die Cast Metal Staplers
Die Cast Motorcycle Parts
Die Cast
Pivots
Die
Cast Pump Castings, Pump
Handles, Rotors, Regulators & Valves
Die Cast Sensors
Die Cast Threaded Inserts
Die Cast Tools
Die-Cast Toys
Die Cast Zinc Body
Heat Sink Castings
Hydraulic Die Casting
Industrial
Die Casting
Medical
Equipment Die Casting
Power Generation & Storage Die Castings
Power Tools, Golf Clubs,
Golf Putters, Fishing Lures and many more
Promotional
Die Cast Products
Sacrificial
Aluminum Anode Casting
Sacrificial
Zinc Anode Casting
Solar Power Castings
Wind Power Castings
FROM DESIGN TO FINISHED PRODUCTS
Die
Cast Engineering and Design
3-D
Pre-Production Mold Flow Analysis
Die Cast Dies, Tooling,
Molds, Moulds
Rapid Prototype Aluminum and Zinc Die Casting
Vacuum Die Casting - Solid, Pressure Tight
Castings
Automatic Ladling & Spraying Systems
Special Cast Inserts, Inserts
Mechanical Metal Finishing - Tumble Deburring, Vibrahone Deburring
Machining, Drilling, Tapping, Helicoils, Broaching
Chrome plating, plating, Painting, Powdercoating, E-coating
Chem Film, Alodining, Anodizing
Finished Products &
Sub-assemblies
Assembly
& Finished Packaging
First
Article Inspection Reports, PPAP, FMEA & Control Plans
Penetrant,
Xray, Air & Water Pressure Test Inspections
Material
Certifications & Certificates of Conformance
Aerospace, Automotive, Medical,
Federal & Military Specs
HIGH QUALITY
CASTINGS WHEN YOU NEED THEM
Large
& Small Parts
High & Low Volume Production
Flexible Scheduling
Flexible Lead Times
KanBan Just-In-Time
Inventory Management
Just-In-Time Delivery
On-Time Delivery
Internationally Competitive Prices
Prompt Personal Service
Made in
USA
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Watch our
YOUTUBE Video
Watch on DAILYMOTION
KenWalt Die Casting Company
DIE CASTING JOBS:
Die Casting Design Engineer
Die Casting Quality Control
Die Casting Tooling Set-up
Die Casting Operators
Die Casting Sales Reps
If you
have the skills, dedication and desire to be part
of
our team complete an application and fax, mail
or Email us
along with your resume.
Download Employment Application Here
BREAKING
NEWS
KenWalt Die Casting
In
The Spotlight
TOP STORY
Special Report
MANUFACTURING
"Even
the Most Traditional Manufacturers Going Green"
KenWalt
Die Casting is honored to have received the
prestigeous Manufacturing
Leadership Award for being one of the Top 20 Manufacturers
from the San Fernando Valley Business Journal as well as receiving a Certificate of Recognition
from the State of
California Assembly as one of the Region's Top Manufacturing
Companies and in addition for being spotlighted in the
newspaper's Current Edition Top
Story Special Report on Manufacturing:
Solar Powered Die Casting Foundry
"KenWalt
Die Casting, a very traditional industry, is using solar energy
(alternative energy) to help power its facility in Sun Valley into the
future."
KenWalt Die
Casting Company
1ST
Die
Casting Company
in USA to GO SOLAR*
KenWalt
Die Casting Expands "Green"
Facilities With Recycling and 'Solar Power'
Sun Valley, CA
USA
In
line with our continuing commitment to make a positive impact in
society and improve lives and our environment, KenWalt Die Casting
Company is expanding upon it's 'Commitment
to Excellence'
by further
reducing our environmental impact in our newly expanded
offices, secondary facilities, new inventory facility and our
Aluminum
and Zinc
Die Casting production facility.
"Energy
conservation and recycling raw materials are two key factors in our
energy conservation efforts to enhance our activities and improve lives
and our environment. By recycling and reusing 100% of our aluminum and
zinc alloy materials as well as pallets, packaging
containers, filters and hydraulic oil used in our aluminum and
zinc die casting process, we are making a big difference", says
KenWalt's Quality Manager and Co-Owner Kenny Zaucha.
For years
KenWalt has continued to implement energy conservation actions
to
conserve materials and energy, such as using energy efficient furnaces
to melt aluminum and zinc alloys and reusing machine lubrication oils
and die sprays. From turning off little used lights to early
work schedules that avoid peek energy usage, KenWalt's
employees, both
individually and as a team, contribute to energy conservation and
improving our environment.
KenWalt
Die Casting Company installed a brand NEW 35.9 kW SOLAR SYSTEM
thanks to the cooperation and efforts of TESLA Corporation (TESLA), Los Angeles Department
of Building & Safety
(LADBS), Los Angeles
Department of Water and Power (LADWP),
and US
Government Tax Credit Incentives. Our new
clean and
renewable solar energy system will lower our aluminum and zinc die
casting operating costs, enable us to remain competitive both
nationally and internationally, continue expanding and creating more US
jobs and enable us pass on those cost savings
to our customers.
*1st of 395
Aluminum Die Casting Companies in
the USA to go Solar based on preliminary research
KenWalt
Die Casting Supplies China With Die
Castings
Made in USA!
KenWalt Die
Casting ships high quality, low cost die castings overseas to our
customer in China!
Another example of
how KenWalt
Die Casting Company's knowledge, professionalism and experience
produces cost savings and success for our customers in the USA and
Overseas!
Hidden
Costs of
Offshore Sourcing
Die Castings
Made in America
Manufacturing Jobs Coming Home
Die
Casting Companies Ask KenWalt for Help!
An
example of what another die casting company had to say about us:
" Thank you so much for the sample parts..We hope the anodizing
outcome will help our customer."
(One
month later) "Just to let you know that the parts anodized
beautifully. They
(our customer) were happy with the results and we were awarded the
contract.
I
hope we are in a position to be as helpful as you folks were in
getting this job. It's nice to know there are a few of us who work
together left out there."
D.S.
What some
of our satisfied customers had to say about us:
"For us to continue a commitment of 98% on-time delivery for our
customers, we must first receive this expectation from our vendors. Your
performance has been 100%! All items shipped on-time with 0 defects.
Amazing."
F.G.
"Please
thank all of your people for their efforts. The completed
product delivered to us is beautiful. We foresee many more orders!"
D.U.
"We
are very grateful for the informative discussion and tour of your
die casting facility. We were genuinely impressed with your helpful
attitude, knowledge of business and ability to explain the casting
process. Now we feel confident that our companies are in good hands!"
A.E.
"Enclosed
is a VCR tape we made of your casting in our x-ray machine.
Porosity shows in these as white specs. As you can see from the tape,
we couldn't find any in your product, so we have a winner here."
D.
"I
received a letter from our customer that awarded us with a "Preferred
Vendor Status". We met our delivery schedule and the product is
performing as expected. That could not have happened without
KenWalt...following through and making sure we met our delivery
schedules. Thanks, I've been asked to bid on the next
contract."
K.R.
 
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